Honda Dio 1 Engine Rebuild

[miked]

Hello fellow tsikoteers!

I'm in the process of rebuilding a motorbike (honda dio) and got some questions for you. Got used to repair 4-bangers...This is my first time to do a bike. A bit slow at the first time.

1. Do i really need to use a flywheel puller or a simple general purpose puller will do?
2. Haven't seen yet the engine internals, does the connecting rod ride on ball bearings or bearing inserts/halves?
3. Does the crankshaft ride on ball bearings or halves too?
4. How do i remove the 2 front wheel bearings? Tried with a socket and looks like I need a sliding hammer.
5. Do i need to buy a pistong ring installer/remover as well as the ring compression tools or does the "bare hands+pliers" would do?
6. How to time the ignition? like position piston at TDC, etc......

TIA

[speed unlimited]

Kung kailangan mo ng piyesa dito ka mag inquire .
Exact Motors 2nd ave. Caloocan .
Pinagdaanan na namin iyan pa machine shop ng bore at piston at lahat ng piyesa ng dio.
Makakatulong sa iyo ito.

[miked]

Thanks Sir speed for the info pero I'm province-based. Tignan ko pa rin baka sakali makadaan sa lugar na minention mo.

How much and what are the specific parts that need to be replaced during an overhaul?
1. Piston (if needed) = PhP xxxxxxxx???
2. Piston ring = PhP XXXXXXXX?
3. ??????

Kindly continue sirs if you may.

[speed unlimited]

Tawag ka muna rito at mag inquire ka .
May mga parts sila at sila na mag kakabit . Ito ang sponsor ni Mike Bunchio sa BRC Racing circuit .
Exact Motors
212 Rizal Ave. Caloocan
362-2464
362-3136
Dati kasi mga 1,000.00 piston ,piston ring at rebore dalin mo lang iyong block mo.

[holdencaulfield]

ano ba yan chong? project bike ba yan like you have to restore everything from scrap? as in fairings, chassis, electricals, engine, etc.?
kung nanghihinayang ka lang sa nakatambak na dio 1 mo kaya gusto mo paandarin ulit, IMO i think you should drop the thought kasi baka mas mahal pa abutin yung pag-buo mo ulit kesa pag bumili ka.
nakabili ako dito saamin ng dio 1 sariwa, all electricals working for 5k lang. nung nagsawa ako binenta ko pa ng 6k hehe.
may kakilala kasi ako na bumuo ng dio2 inabot ng 15k! no papers pa yun! parang senseless para sakin.
anyway if it's for the hobby, then go!
it's just my two pence anway.

[miked]

ano ba yan chong? project bike ba yan like you have to restore everything from scrap? as in fairings, chassis, electricals, engine, etc.?
kung nanghihinayang ka lang sa nakatambak na dio 1 mo kaya gusto mo paandarin ulit, IMO i think you should drop the thought kasi baka mas mahal pa abutin yung pag-buo mo ulit kesa pag bumili ka.
nakabili ako dito saamin ng dio 1 sariwa, all electricals working for 5k lang. nung nagsawa ako binenta ko pa ng 6k hehe.
may kakilala kasi ako na bumuo ng dio2 inabot ng 15k! no papers pa yun! parang senseless para sakin.
anyway if it's for the hobby, then go!
it's just my two pence anway.

restore to running condition only for errands like buying lpg for cooking, carrying at least 1 vehicle tire or heavy parts to the nearby shop (yup i plan to connect a simple sidecar), etc....i did not plan to restore it to become a fancy bike and so so....suspicious paperworks pa naman kaya i intend to use it only within the village. kinuha namin ito sa junkshop for P500 only...engine lang ang problem, nalubog ng konti dati sa Ondoy

[dagol]

Hello fellow tsikoteers!

I'm in the process of rebuilding a motorbike (honda dio) and got some questions for you. Got used to repair 4-bangers...This is my first time to do a bike. A bit slow at the first time.

1. Do i really need to use a flywheel puller or a simple general purpose puller will do? mas ok kung gagamit ka ng flywheel puller
2. Haven't seen yet the engine internals, does the connecting rod ride on ball bearings or bearing inserts/halves? ball bearing sa big end kaya kailangang dalhin sa machine shop kung papalitan ang con rod o kahit yung bearing lang ang sira
3. Does the crankshaft ride on ball bearings or halves too?Ball bearings din
4. How do i remove the 2 front wheel bearings? Tried with a socket and looks like I need a sliding hammer.Baka may spacer (steal pipe) sa pagitan ng 2 bearing,yun ang tamaan mo para matulak palabas ang bearing. Ganyan kasi kadalasan ang technique sa mga motorbikes
5. Do i need to buy a pistong ring installer/remover as well as the ring compression tools or does the "bare hands+pliers" would do? Maliliit mga rings nyan,di mo na kailangan ang installer.Ingat lang sa pagbuka at medyo madaling maputol
6. How to time the ignition? like position piston at TDC, etc...... CDI na yan,di na kailangang iretime

TIA

walang anuman

[miked]

walang anuman

Salamat ng madami sir dagol......

Gagawin ko uli this weekend yung bike...

[speed unlimited]

[QUOTE=miked;1706852]restore to running condition only for errands like buying lpg for cooking, carrying at least 1 vehicle tire or heavy parts to the nearby shop (yup i plan to connect a simple sidecar), etc....i did not plan to restore it to become a fancy bike and so so....suspicious paperworks pa naman kaya i intend to use it only within the village. kinuha namin ito sa junkshop for P500 only...engine lang ang problem, nalubog ng konti dati sa Ondoy[/QUOTE
Check mo munang mabuti iyong electrical system niyan lalo na nalubog sa baha . Pag naayos mo na makina kung sira naman ang CDI niyan hindi aandar iyan.