New and Used Car Talk Reviews Hot Cars Comparison Automotive Community

The Largest Car Forum in the Philippines

Page 1 of 2 12 LastLast
Results 1 to 10 of 13
  1. Join Date
    Dec 2017
    Posts
    2,686
    #1
    I couldn't find any guidelines on how to conduct IR test (Insulation Resistance) so I would like to make one specific for a 440V generator. I believe the procedure should be the same for 6.6 kV generator.

    First step is lockout / tagout for the main breaker. Safety first for obvious reason.

    Next is open the covers of the generator. Using a multimeter, make sure that you get zero (0) voltage across all lines.



    Use a paint marker to label all wires and terminals like this.





    Disconnect all wires. Again, make sure you have consistently labeled all wires and terminals.


  2. Join Date
    Dec 2017
    Posts
    2,686
    #2
    Speaking of which, it will be better if you take a picture for an over all view like this then a detailed one. You don't want to mess up the connection.



    Measure the ambient temperature and line temperature. This is for temperature correction at 20 degrees Celsius and can be useful as a reference in the future should you do IR test again.



    Please don't follow these guys, they should be wearing coveralls.
    Insulation Resistance Test Guide - 440V Generator

    Depending on the capacity of the generator, switch to 500V (or 1000V) as Test Voltage and start measuring the insulation resistance for each wire. Take note of the values as you'll be using these for calculating the Dielectric Absorption Ratio (DAR) and Polarization Index (PI).



    After recording all values, it is time to put everything back to its place. Consult your instruction manual for the proper torque for the terminals. If it's not available, then use a Strength Grade of 8.8 for the torque value depending on the bolt size.

    Get a piece of paper and start calculating the DAR and PI values together with the temperature correction.

    That's it, you're done.

  3. Join Date
    Dec 2005
    Posts
    39,162
    #3
    Quote Originally Posted by Archerfish View Post



    Please don't follow these guys, they should be wearing coveralls.
    Insulation Resistance Test Guide - 440V Generator
    Ang Fogue mo bro.Archerfish!

    Makinang pa ang "Korona"....

    Sumbong kita sa boss mo....
    Last edited by CVT; April 4th, 2019 at 10:29 PM.

  4. Join Date
    Dec 2017
    Posts
    2,686
    #4
    Quote Originally Posted by CVT View Post
    Ang Fogue mo bro.Archerfish!

    Makinang pa ang "Korona"....

    Sumbong kita sa boss mo....
    hahahahahahahahaha

    That is misleading, your honor!

  5. Join Date
    Aug 2018
    Posts
    3,732
    #5
    Pogi ni kuya Insulation Resistance Test Guide - 440V Generator

    Sent from my HUAWEI VNS-L31 using Tapatalk

  6. Join Date
    Dec 2017
    Posts
    2,686
    #6
    Quote Originally Posted by Little Missy View Post
    Pogi ni kuya Insulation Resistance Test Guide - 440V Generator

    Sent from my HUAWEI VNS-L31 using Tapatalk
    I see at least four men... who could you be referring to?
    Insulation Resistance Test Guide - 440V Generator

  7. Join Date
    Jan 2015
    Posts
    12,313
    #7
    Quote Originally Posted by Little Missy View Post
    Pogi ni kuya Insulation Resistance Test Guide - 440V Generator

    Sent from my HUAWEI VNS-L31 using Tapatalk
    This thread should be retitled.Insulation Resistance Test Guide - 440V Generator

    Sent from my SM-G970F using Tapatalk

  8. Join Date
    Aug 2018
    Posts
    3,732
    #8
    Quote Originally Posted by Archerfish View Post
    I see at least four men... who could you be referring to?
    Insulation Resistance Test Guide - 440V Generator
    Him lol.

    Sorry sa OT. I'm outta here.

    Sent from my HUAWEI VNS-L31 using Tapatalk

  9. Join Date
    Dec 2005
    Posts
    39,162
    #9
    Quote Originally Posted by Archerfish View Post
    hahahahahahahahaha

    That is misleading, your honor!
    Thanks for sharing bro... Some of them are Greek to me, but I can probably intelligently guess a few based on my knowledge of "low power applications"....

  10. Join Date
    Oct 2012
    Posts
    27,626
    #10
    eeng!

Page 1 of 2 12 LastLast

Tags for this Thread

Insulation Resistance Test Guide - 440V Generator